Testing Aquarium Filters Using SOLIDWORKS Flow Simulation

Article by Matthew Kusz on Mar 03, 2025

For decades, I have been an aquarist. Like most hobbyists, I started simple, and put together a community aquarium with a variety of fish that were compatible with one another, with a standard aquarium filter. Later, I started breeding specific fish. In breeding aquariums, the filter system needs to be a bit different so that the young fish (the fry) don't get sucked into the filter. I knew that the placement of the filter would impact its flow efficiency, but I wasn't exactly sure to what extent. (Even the filter manufacturer didn't provide this information.) So, I decided to investigate this by creating the aquarium and filter system assembly in SOLIDWORKS and then running a simulation of each type of filter system in different positions.

Sponge Filters: How They Work

There are two basic sponge filter systems for aquariums that I decided to consider: a weighted single-sponge and a dual-sponge. 

Weighted Single-Sponge Aquarium Filter How a Weighted Single-Sponge Aquarium Filter Works

Weighted Single-Sponge Filter System

Dual-Sponge Aquarium Filter How a Dual-Sponge Aquarium Filter Works

Dual-Sponge Filter System

In both cases, an aquarium air pump is used to induce the water flow. That airflow creates bubbles that rise in a vertical tube. That movement helps to pull water through the sponge material and up through the vertical tube. The bubbles also act to oxygenate the water in the tank.

Most aquariums have gravel or sand on the bottom, plants and driftwood mixed in, and, of course, fish. For this SOLIDWORKS Flow Simulation study, I wanted to see what the water flow would look like with water only.

Single-Sponge Filter Results

In my first investigation, I used a single-sponge weighted system and tested two positions - one in the middle of the long side and the other in the middle of the short end.

I set up the flow simulation pump flow rate to move the volume of the tank in one hour and got these results:

A Weighted-Single Sponge Aquarium Filter in SOLIDWORKS

Middle Location - Long Side

Darker areas indicate lower levels of water flow.

Levels of Water Flow Single-Sponge Weighted Aquarium Filter

Single Sponge on Side of Aquarium in SOLIDWORKS

Middle Location - Short Side

Darker areas indicate lower levels of water flow.

Water Flow Levels in an Aquarium in SOLIDWORKS

The dead zones, the darker areas, are more prevalent in the side orientation than the middle orientation.

We can also see the differences between the two animated particle studies, which show the distribution of oxygenated water.  

SOLIDWORKS Flow Simulation of Weighted Sing-Sponge Aquarium Filter SOLIDWORKS Flow Simulation Study Testing Distribution of Oxygenated Water in an Aquarium

Now, let's take a look at a different kind of filter system.

Dual-Sponge Filter Results

Like the single-sponge example, I set the parameters to move the entire volume of the tank in one hour and assumed nothing in the tank but water. After one hour, these are the results for a filter placed in the middle of the long side and in the middle of the short end.

SOLIDWORKS Aquarium with Dual-Sponge Filter System

Middle Location - Long Side

Darker areas show lower water flow.

Low Water Flow on a Dual Sponge in SOLIDWORKS Aquarium

SOLIDWORKS Dual-Sponge Filter System in Aquarium

Middle Location - Short Side

The darker areas demonstrate lower water flow.

SOLIDWORKS Flow Simulation Dual-Sponge Aquarium Filter Analysis Results

In either location, we can see dead zones (darker areas) on the ends of the sponges and behind the vertical tube. However, the position of the dual-sponge filter does not dramatically affect the dead zone between the two orientations.

We can also see a uniform distribution of oxygenated water in both animated particle studies.  

SOLIDWORKS Flow Simulation Particle Study SOLIDWORKS Flow Simulation Analysis Testing Aquarium Filter Systems

Based on these studies, a dual-filter system has more placement flexibility than a single-sponge weighted system. Although both perform well when positioned in the middle of the aquarium, the dual sponge allows placement at the far end of the aquarium without affecting performance. 

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About Matthew Kusz

Matthew Kusz is a Senior Technical Support Engineer at GoEngineer. When Matthew isn’t assisting customers with their engineering challenges, he spends his free time repairing antique watches/clocks, designing furniture, tending his aquariums and learning about bee keeping.

View all posts by Matthew Kusz