Modern manufacturing facilities need to operate with maximum agility and efficiency. For that, companies need to make fast, low-risk, high-impact decisions about how their factories are setup and run. 3DEXPERIENCE VIRTUAL FACTORY allows companies to plan and optimize plant layouts, workflows, and resources in a risk-free virtual environment before execution.
Create a 3D digital twin of the factory using real-world data, for simulations that cover manufacturing processes, operations, maintenance, and ergonomics. This data-driven approach ensures the well-informed decision making that creates industry leadership.
3DEXPERIENCE VIRTUAL FACTORY is part of the DELMIA manufacturing software portfolio.

Keeping today’s production facilities up-to-date, modernized, and running at optimum capacity is no easy feat. Any change or update often triggers a cascade of associated changes, so updates must be thoughtfully planned out. When that change requires a shutdown, time is of the essence and every misstep comes with a big price.
Fortunately, virtual factory simulation software enables companies of all sizes to leverage their own data to create full digital replicas, or digital twins, of their factories. Using virtual tools, they can simulate the impact of changes before they are made in the real world.
Download this whitepaper to learn how virtual factory simulation software can help you expand and grow your production facility safely and efficiently—without the guesswork and anxiety.
“We chose a
3D
EXPERIENCE Works Simulation solution because it’s cloud-based, which supports our remotely located engineering organization, works seamlessly with SOLIDWORKS design data, and incorporates the Abaqus Explicit solver, which is best suited for the types of simulation studies that we need to conduct on our parts, which can involve hyperelasticity, creep, fatigue, and contact.”
– Thomas Morgan
Design Engineer
The digital twin of your factory is a 3D representation of the layout and behavior of all the manufacturing personnel, equipment, and materials in your facilities.
It's the low-risk, low-cost way to compare and validate any manufacturing plans before they go live, a powerful competitive advantage.
Virtual plant layout and equipment configuration is a powerful predictive tool for increasing production efficiency:
An "as-is" analysis on the digitized shop floor creates a data-driven starting point from which to conduct "what-if" comparative analyses.
Improve floor space utilization before physically moving or purchasing any equipment with validation in silico.
By defining production equipment, line behavior, material flow logic, and robot and human tasks, it's possible to design and test material flow scenarios against KPIs, from the station to factory level.
Virtual commissioning is the simulated commissioning of the new layout, equipment, tooling, and sensors in the virtual factory environment before real-world deployment.
Performance can be validated and any issues can be addressed right away, without ever interrupting production.

It’s never too late to reinvent yourself. Just ask Behlen Manufacturing, a company that’s been in business since 1936. The company is retooling its nearly one-million-square-foot facility in Columbus, Nebraska, using a virtual twin of its facility created with Factory Simulation Engineer, a new solution in the 3DEXPERIENCE portfolio.
Using this new virtual factory planning software, the company was able to fully optimize its production and assembly facility virtually—before ever moving a single piece of equipment. They were able to identify ways to optimize, streamline, and improve efficiency, productivity, and factory flow within the facility without incurring the cost of physical move iterations.
NC Programming Wizard
CAD-Associative Instant Update
Quick Toolpath Verification
Machining Process Simulation
Prismatic Machining
WireEDM Programming (2-Axis & 4-Axis)
4- & 5-Axis Indexing/Pre-Positioning Milling
Single- & Multi-Stylus Probe Operations
3-Axis Milling
High-Speed Rough Milling
Advanced 3-Axis Milling
4- & 5-Axis Milling (5-Axis Nurbs APT Output)
2-Axis Turning
Mill-Turn Machining
Swiss Machine
Robot Programming
Learn how Morgan Polymer Seals accelerated their seal development to meet electric vehicle market demand with 3D EXPERIENCE Works Simulation.
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Factory Simulation Engineer |
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Shop Floor Equipment Engineer |
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Virtual Commissioning Analyst |
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Plant Layout Designer |
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Machine & Tooling Designer |
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Robotic Workcell Simulation Engineer |
A 3D plant layout is a static model used for spatial planning, checking if equipment fits and ensuring clearance. A virtual factory simulation is dynamic; it introduces time and logic to the model. Users can model, simulate and analyze production flow, measure resource and worker efficiency, to validate throughput, identify bottlenecks, and test "what-if" scenarios.
Yes. Beyond simulating automated machinery, the platform includes tools to model anthropometric accurate virtual human workers. You can validate reachability, interference/clash, balance, postural analysis, field of view, and walking paths to ensure operator safety and efficiency, reducing the risk of workplace injuries and repetitive strain.
Yes. You can create multiple configuration branches from a single baseline layout. For example, you can test if adding a second robot arm increases throughput enough to justify the cost, or if it simply moves the bottleneck elsewhere. Alternatively, create multiple scenarios, each with varying takt times or storage capacity to measure the impact on production throughput.
Yes. The 3DEXPERIENCE Virtual Factory solution is perfect for both brownfield and greenfield projects. For brownfield projects, users can import 3D laser scans (point clouds) of your existing facility to create an accurate reference environment. Additionally, users can import 3D architectural and building systems data (IFC format), along with any other modelled 3D CAD data. Within the context of the 3D virtual factory model, users can test the placement (and/or dynamic installation) of other 3D resources to ensure fit within the existing columns, piping, and overhead constraints.
No. Current seats of SOLIDWORKS come with a complimentary "Cloud Services" package that includes a connector to the 3DEXPERIENCE Platform. Through this connector (integration), users have a direct link between SOLIDWORKS data and the 3DEXPERIENCE Virtual Factory environment. Changes made to the machine design in SOLIDWORKS can update the instance in the factory layout, ensuring you are always working with the most current equipment data.
Yes. You can import existing 2D DWG/DXF files to use as a floor footprint. You can then extrude walls or place/snap/reference 3D assets on top of the 2D drawing to rapidly build a 3D environment without starting from scratch.
3DEXPERIENCE Virtual Factory natively supports several "external" formats (like Autodesk Revit for architectural shells, PTC Creo, Siemens NX, Autodesk Inventor, etc.) via 3DEXPERIENCE data integration, which takes the form of an add-on in that CAD authoring tool. The exchange (import/export) of common neutral formats (STEP, IGES, JT, IFC) is also supported. Contact our engineering team to inquire about your specific CAD software application.
While the heavy data storage and collaboration happen on the 3DEXPERIENCE cloud, the graphical processing and simulation calculation leverages your local hardware (CPU/GPU). This "thick client" approach gives users the power of a workstation with the connectivity of the cloud. Batch run simulations are also supported to speed up the analysis.
Yes. 3DEXPERIENCE Virtual Factory licenses typically use the "named user" licensing model, associating the license with a user account for a minimum of 30-days (before it can be reassigned). Named user licensing lets engineers have dedicated access to their software (like Plant Layout Designer or Factory Simulation Engineer) and cloud data anywhere they log in, rather than fighting for a shared network seat. However, network licensing is available for 3DEXPERIENCE on-premise deployments (a rare situation for companies with data-related restrictions; most 3DEXPERIENCE implementations are on-cloud).
It depends on the problem you are attempting to solve. Schedule a discovery call with our engineering team to better understand the need.
Yes. You can share lightweight 3D dashboards and 3D environments through the 3DEXPERIENCE Platform in a web browser. You do not need to send large CAD files. Stakeholders can rotate, zoom, and view the 3D virtual factory layout on a standard tablet, mobile phone, or laptop without needing a high-end workstation. Virtual Factory simulation results can also be exported as a HTML human-readable report, or XML format (for creation of custom reports).
GoEngineer has successfully handled a 500GB point cloud, but we recommend (and often see) that large facility scans are segmented/sub-divided in the post processing phase of the scanning process. This results in the delivery of multiple smaller point cloud files, making for a better import process.
No. Factory Simulation Engineer is used for defining the 3D plant layout and modeling discrete event simultions. For logic-based virtual commissioning (connecting to PLCs), the 3DEXPERIENCE Virtual Commissioning solutions would be appropriate, for which the 3D plant layout can be used as the input. Contact our engineering team for support of your specific application.
No, if the internet connection is interupted, the user is notified (5 times) that the licenses are not available and to save your work locally (to be available when the internet connection is reestablished. However, there is an offline mode one can initiate ahead of time, for scheduled activity away from reliable internet.

